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Manufacturing

Milton Cycles has a colossal manufacturing facility located at Sonepat, the industrial hub of Haryana. The production facility is spread in a sprawling area of 7.5 acres. Milton Cycles has a production line capable of producing 5000 units per day. In a very short span of time, Milton cycles has developed its production unit into a hi-tech, state of the art facility with all the latest machineries and instruments essential for producing sophisticated and high quality bicycles.

Some of the major highlights of our production unit are:

  • Paint Shop

    The facility is equipped with a fully automatic paint shop with pre-treatment plant for painting of Bicycle frames, forks, Chain cover, Mudguard etc. The architecture and engineering of the paint shop is done in such a way so that the process is uniform and the extra coats on the metal prevent the bicycle from oxidization & corrosion.

  • Press Shop

    An indigenous press shop with 40 Power Presses (from 5 ton to 200 ton) to make various bicycle parts. Various press operations such as Blanking, Piercing, Shearing, Drawing, Bending, Stamping, Embossing etc. are carried out in the press shop.

  • Heat Treatment

    Heat treatment section has 6 furnaces for hardening and tempering of Chain components, Pedal components etc.

Electroplating

Equipped with electroplating plants for Nickel and Chrome plating of Rims, Pedal, Reflector, and other components and Zinc plating of spokes.

The production capacity is further augmented with the availability of a full fledged Tool Room with precision machines (Milling, Lathe, Shaper, EDM machine, Radial Drilling Machine, Surface Grinder, & Cylindrical Grinder etc.) to make different types of dies, jigs and fixture for all the components manufactured in our facility. Furthermore, the company has team of well experienced and qualified engineers and technicians to provide round the clock maintenance support to the facility for a non-stop and error-free production progression. Additionally, the company has hundred percent power backup to meet the requirements of manufacturing unit in case of power shortages.

The company has a complete ETP (Effluent Treatment Plant) approved by Haryana State Pollution Control Board to treat various effluents emanating from the production processes.

To cater to the ever increasing demand of Milton bicycles, the company has made a major breakthrough by expanding its Chain and Rim Plants. The plants have been designed and re-engineered such that to remain ahead of our competition.